The importance of automated batching system in the fertilizer industry

  In recent years, with the continuous improvement of my country's industrial production automation level and the rapid development of various industries, the batching process directly related to production efficiency and product quality in the production process has received people's attention. Take the fertilizer industry as an example to understand the importance of automated batching systems in the fertilizer industry.

  The batching process is a very important link in the fertilizer production process. It is a process of accurately weighing various fertilizer raw materials according to the requirements of independent formulas. The batching process generally includes two parts: one is the preparation of bulk raw materials, and the other is the preparation of raw materials with a small amount of premix. The precision of the premix directly affects the quality of fertilizer products and the waste of production costs.

  At present, in order to realize production automation and avoid the occurrence of manual batching accidents, many fertilizer manufacturers have basically abandoned the operation mode of manually preparing bulk raw materials. However, due to the large variety, small amount of addition, high corrosiveness of raw materials, low precision of mechanical ingredients, easy agglomeration of raw materials, easy stickiness, and chemical reactions, manual ingredients are still used.

  The backward batching equipment is not only low in efficiency, but also low in precision. The reliability of the electromechanical control part is poor, and there is a lack of database management and real-time dynamic monitoring during the production process. The process formula is difficult to meet the production requirements, which seriously affects the stability and further improvement of product quality, and has a profound impact on the economic benefits of the enterprise. Therefore, the realization of a high-precision automatic batching system is of great significance to the production of industrial enterprises.