Application of automatic batching system in industrial production
Information sources：本站 | Release date：
2020-08-17 15:26:49
| Browse volume：7071
Summary：
The batching system is a key step in many industrial production processes. According to the process specification, the raw materials are mixed in a certain proportion, that is, the process of feeding and discharging one or more materials according to …
The batching system is a key step in many industrial production processes. According to the process specification, the raw materials are mixed in a certain proportion, that is, the process of feeding and discharging one or more materials according to preset values and errors. The automatic batching system introduced in this article can automatically record batch operations and data collection, reduce human error, and keep it true and effective.
Ingredients are key steps in many industrial production processes. According to the process specification, the raw materials are mixed in a certain proportion, that is, the process of feeding and discharging one or more materials according to preset values and errors.
In the batch operation of solid preparations, one goal is to eliminate errors in the operation process and accurately record the data, and the other goal is to use the data more effectively. The system automatically records batch operations and data collection, reducing human error and ensuring accuracy and effectiveness. With its help, a comprehensive and complete information management and monitoring platform, it can realize the management input of raw materials, automatically control the ingredients, data collection, packaging batch containers and the code of the entire supply chain, and track the ingredients process quickly, effectively, and do the best May eliminate potential safety hazards.
The GMP production quality management specifications and process requirements of this automatic batching system are as follows:
Dust-free: airtight transportation, automatic weighing, maximum dust-free production;
Recheckable: automatically verify and recheck process parameters such as formulas, raw materials, ingredients containers, operators, weighing, etc., to prevent mislabeling, circulation, compatibility, etc.;
Traceability: Record and manage the basic data of the entire weighing and batching process. The data is true and reliable, real-time monitoring, real-time sharing, forming a traceable information chain.
Design of automatic batching system
Through comprehensive bar code management of raw materials, containers, personnel, etc., on-site data collection and automatic ingredients. According to the production plan and process requirements, set the recipe, material handling method, operating machine, operator, production time and other process parameters, and review and confirm. The system records and manages the basic data of the entire automatic weighing and batching process, forms a traceable information chain, communicates with the customer's ERP system, and provides data for the ERP system in real time so that the ERP system can analyze the production process And management.
Automated batch process
The mechanical equipment of the automatic batching system includes feeding station, conveying device, warehouse, feeding device, weighing device, batching warehouse, etc. The workflow is as follows:
Determine the raw and auxiliary materials according to the process formula, and mark the raw and auxiliary materials;
The main raw and auxiliary materials are directly put into the warehouse through the dust-free feeding station according to the variety and quantity required by the operation plan. After weighing, the silo is moved to the batching station by elevator, or the raw materials and auxiliary materials are put into the dust-free feeding station, and sent to the fixed silo in the batching station through the vacuum conveyor;
Weigh and weigh the trace amounts of raw and auxiliary materials on a platform scale according to the variety and quantity required by the operation plan, and then add them to the mixer hopper for premixing. Put it into the silo after premixing, or put it directly into the silo after weighing on the platform scale;
Material storage adopts linear storage method, with 3-6 silos. The outlet of the silo is equipped with anti-bridging measures such as mixing and vibration according to the actual conditions of the materials. The outlet of the silo is connected with the inlet of the feeder through a soft connection. The system will determine the activation of anti-bridge facilities according to the flow of materials in the silo to ensure the normal supply of materials;
The feeding part adopts screw feeders of different specifications according to the feeding amount, and is connected with the batch silo through a soft connection;
High-precision load cells, weighing modules and platform scales in the weighing section.
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